diff --git a/app/jobs/archive_creation_job.rb b/app/jobs/archive_creation_job.rb
index 9a4a087f4..0c5fd90ad 100644
--- a/app/jobs/archive_creation_job.rb
+++ b/app/jobs/archive_creation_job.rb
@@ -1,5 +1,5 @@
 class ArchiveCreationJob < ApplicationJob
-  queue_as :exports
+  queue_as :archives
 
   def perform(procedure, archive, instructeur)
     ProcedureArchiveService
diff --git a/app/lib/active_storage/downloadable_file.rb b/app/lib/active_storage/downloadable_file.rb
index 49bd45f32..577d52c3e 100644
--- a/app/lib/active_storage/downloadable_file.rb
+++ b/app/lib/active_storage/downloadable_file.rb
@@ -1,4 +1,20 @@
 class ActiveStorage::DownloadableFile
+  # https://edgeapi.rubyonrails.org/classes/ActiveStorage/Blob.html#method-i-download
+  def self.download(attachment:, destination_path:, in_chunk: true)
+    byte_written = 0
+
+    File.open(destination_path, mode: 'wb') do |fd| # we expact a path as string, so we can recreate the file (ex: failure/retry on former existing fd)
+      if in_chunk
+        attachment.download do |chunk|
+          byte_written += fd.write(chunk)
+        end
+      else
+        byte_written = fd.write(attachment.download)
+      end
+    end
+    byte_written
+  end
+
   def self.create_list_from_dossier(dossier, for_expert = false)
     dossier_export = PiecesJustificativesService.generate_dossier_export(dossier)
     pjs = [dossier_export] + PiecesJustificativesService.liste_documents(dossier, for_expert)
diff --git a/app/lib/utils/retryable.rb b/app/lib/utils/retryable.rb
new file mode 100644
index 000000000..d4ab13fca
--- /dev/null
+++ b/app/lib/utils/retryable.rb
@@ -0,0 +1,20 @@
+module Utils
+  module Retryable
+    # usage:
+    # max_attempt : retry count
+    # errors : only retry those errors
+    # with_retry(max_attempt: 10, errors: [StandardError]) do
+    #   do_something_which_can_fail
+    # end
+    def with_retry(max_attempt: 1, errors: [StandardError], &block)
+      limiter = 0
+      begin
+        yield
+      rescue *errors
+        limiter += 1
+        retry if limiter <= max_attempt
+        raise
+      end
+    end
+  end
+end
diff --git a/app/services/procedure_archive_service.rb b/app/services/procedure_archive_service.rb
index 5a4d54256..30c13c02b 100644
--- a/app/services/procedure_archive_service.rb
+++ b/app/services/procedure_archive_service.rb
@@ -1,6 +1,9 @@
 require 'tempfile'
 
 class ProcedureArchiveService
+  include Utils::Retryable
+  ARCHIVE_CREATION_DIR = ENV.fetch('ARCHIVE_CREATION_DIR') { '/tmp' }
+
   def initialize(procedure)
     @procedure = procedure
   end
@@ -14,6 +17,35 @@ class ProcedureArchiveService
   end
 
   def collect_files_archive(archive, instructeur)
+    if Flipper.enabled?(:zip_using_binary, @procedure)
+      new_collect_files_archive(archive, instructeur)
+    else
+      old_collect_files_archive(archive, instructeur)
+    end
+  end
+
+  def new_collect_files_archive(archive, instructeur)
+    ## faux, ca ne doit prendre que certains groupe instructeur ?
+    if archive.time_span_type == 'everything'
+      dossiers = @procedure.dossiers.state_termine
+    else
+      dossiers = @procedure.dossiers.processed_in_month(archive.month)
+    end
+
+    attachments = create_list_of_attachments(dossiers)
+    download_and_zip(attachments) do |zip_file|
+      archive.file.attach(
+        io: File.open(zip_file),
+        filename: archive.filename(@procedure),
+        # we don't want to run virus scanner on this file
+        metadata: { virus_scan_result: ActiveStorage::VirusScanner::SAFE }
+      )
+    end
+    archive.make_available!
+    InstructeurMailer.send_archive(instructeur, @procedure, archive).deliver_later
+  end
+
+  def old_collect_files_archive(archive, instructeur)
     if archive.time_span_type == 'everything'
       dossiers = @procedure.dossiers.state_termine
     else
@@ -27,7 +59,7 @@ class ProcedureArchiveService
     Zip::OutputStream.open(tmp_file) do |zipfile|
       bug_reports = ''
       files.each do |attachment, pj_filename|
-        zipfile.put_next_entry("#{zip_root_folder(@procedure)}/#{pj_filename}")
+        zipfile.put_next_entry("#{zip_root_folder}/#{pj_filename}")
         begin
           zipfile.puts(attachment.download)
         rescue
@@ -35,7 +67,7 @@ class ProcedureArchiveService
         end
       end
       if !bug_reports.empty?
-        zipfile.put_next_entry("#{zip_root_folder(@procedure)}/LISEZMOI.txt")
+        zipfile.put_next_entry("#{zip_root_folder}/LISEZMOI.txt")
         zipfile.puts(bug_reports)
       end
     end
@@ -63,7 +95,51 @@ class ProcedureArchiveService
 
   private
 
-  def zip_root_folder(procedure)
+  def download_and_zip(attachments, &block)
+    Dir.mktmpdir(nil, ARCHIVE_CREATION_DIR) do |tmp_dir|
+      archive_dir = File.join(tmp_dir, zip_root_folder)
+      zip_path = File.join(ARCHIVE_CREATION_DIR, "#{zip_root_folder}.zip")
+
+      begin
+        FileUtils.remove_entry_secure(archive_dir) if Dir.exist?(archive_dir)
+        Dir.mkdir(archive_dir)
+
+        bug_reports = ''
+        attachments.each do |attachment, path|
+          attachment_path = File.join(archive_dir, path)
+          attachment_dir = File.dirname(attachment_path)
+
+          FileUtils.mkdir_p(attachment_dir) if !Dir.exist?(attachment_dir)
+          begin
+            with_retry(max_attempt: 1) do
+              ActiveStorage::DownloadableFile.download(attachment: attachment,
+                                                       destination_path: attachment_path,
+                                                       in_chunk: true)
+            end
+          rescue => e
+            Rails.logger.error("Fail to download filename #{File.basename(attachment_path)} in procedure##{@procedure.id}, reason: #{e}")
+            File.delete(attachment_path) if File.exist?(attachment_path)
+            bug_reports += "Impossible de récupérer le fichier #{File.basename(attachment_path)}\n"
+          end
+        end
+
+        if !bug_reports.empty?
+          File.write(File.join(archive_dir, 'LISEZMOI.txt'), bug_reports)
+        end
+
+        File.delete(zip_path) if File.exist?(zip_path)
+        Dir.chdir(tmp_dir) do
+          system 'zip', '-r', zip_path, zip_root_folder
+        end
+        yield(zip_path)
+      ensure
+        FileUtils.remove_entry_secure(archive_dir) if Dir.exist?(archive_dir)
+        File.delete(zip_path) if File.exist?(zip_path)
+      end
+    end
+  end
+
+  def zip_root_folder
     "procedure-#{@procedure.id}"
   end
 
diff --git a/config/brakeman.ignore b/config/brakeman.ignore
index f718aba91..a21e71bf4 100644
--- a/config/brakeman.ignore
+++ b/config/brakeman.ignore
@@ -109,7 +109,7 @@
       "check_name": "Redirect",
       "message": "Possible unprotected redirect",
       "file": "app/controllers/instructeurs/procedures_controller.rb",
-      "line": 190,
+      "line": 195,
       "link": "https://brakemanscanner.org/docs/warning_types/redirect/",
       "code": "redirect_to(Export.find_or_create_export(params[:export_format], (params[:time_span_type] or \"everything\"), current_instructeur.groupe_instructeurs.where(:procedure => procedure)).file.service_url)",
       "render_path": null,
@@ -143,6 +143,6 @@
       "note": "no user input, fixed value"
     }
   ],
-  "updated": "2021-11-26 13:22:41 +0100",
+  "updated": "2021-12-13 17:09:07 +0100",
   "brakeman_version": "5.1.1"
 }
diff --git a/spec/lib/utils/retryable_spec.rb b/spec/lib/utils/retryable_spec.rb
new file mode 100644
index 000000000..5e556713d
--- /dev/null
+++ b/spec/lib/utils/retryable_spec.rb
@@ -0,0 +1,36 @@
+describe Utils::Retryable do
+  Includer = Struct.new(:something) do
+    include Utils::Retryable
+
+    def caller(max_attempt:, errors:)
+      with_retry(max_attempt: max_attempt, errors: errors) do
+        yield
+      end
+    end
+  end
+
+  subject { Includer.new("test") }
+  let(:spy) { double() }
+
+  describe '#with_retry' do
+    it 'works while retry count is less than max attempts' do
+      divider_that_raise_error = 0
+      divider_that_works = 1
+      expect(spy).to receive(:divider).and_return(divider_that_raise_error, divider_that_works)
+      result = subject.caller(max_attempt: 2, errors: [ZeroDivisionError]) { 10 / spy.divider }
+      expect(result).to eq(10 / divider_that_works)
+    end
+
+    it 're raise error if it occures more than max_attempt' do
+      expect(spy).to receive(:divider).and_return(0, 0)
+      expect { subject.caller(max_attempt: 1, errors: [ZeroDivisionError]) { 0 / spy.divider } }
+        .to raise_error(ZeroDivisionError)
+    end
+
+    it 'does not retry other errors' do
+      expect(spy).to receive(:divider).and_raise(StandardError).once
+      expect { subject.caller(max_attempt: 2, errors: [ZeroDivisionError]) { 0 / spy.divider } }
+        .to raise_error(StandardError)
+    end
+  end
+end
diff --git a/spec/services/procedure_archive_service_spec.rb b/spec/services/procedure_archive_service_spec.rb
index ba84050a9..58bd75d34 100644
--- a/spec/services/procedure_archive_service_spec.rb
+++ b/spec/services/procedure_archive_service_spec.rb
@@ -5,6 +5,7 @@ describe ProcedureArchiveService do
   let(:year) { 2020 }
   let(:month) { 3 }
   let(:date_month) { Date.strptime("#{year}-#{month}", "%Y-%m") }
+
   describe '#create_pending_archive' do
     context 'for a specific month' do
       it 'creates a pending archive' do
@@ -27,7 +28,7 @@ describe ProcedureArchiveService do
     end
   end
 
-  describe '#collect_files_archive' do
+  describe '#old_collect_files_archive' do
     before do
       create_dossier_for_month(year, month)
       create_dossier_for_month(2020, month)
@@ -116,6 +117,117 @@ describe ProcedureArchiveService do
     end
   end
 
+  describe '#new_collect_files_archive' do
+    before { Flipper.enable_actor(:zip_using_binary, procedure) }
+    let!(:dossier) { create_dossier_for_month(year, month) }
+    let!(:dossier_2020) { create_dossier_for_month(2020, month) }
+
+    after { Timecop.return }
+
+    context 'for a specific month' do
+      let(:archive) { create(:archive, time_span_type: 'monthly', status: 'pending', month: date_month) }
+      let(:year) { 2021 }
+      let(:mailer) { double('mailer', deliver_later: true) }
+
+      it 'collect files' do
+        expect(InstructeurMailer).to receive(:send_archive).and_return(mailer)
+        service.collect_files_archive(archive, instructeur)
+
+        archive.file.open do |f|
+          files = ZipTricks::FileReader.read_zip_structure(io: f)
+
+          structure = [
+            "procedure-#{procedure.id}/",
+            "procedure-#{procedure.id}/dossier-#{dossier.id}/",
+            "procedure-#{procedure.id}/dossier-#{dossier.id}/pieces_justificatives/",
+            "procedure-#{procedure.id}/dossier-#{dossier.id}/pieces_justificatives/attestation-dossier--05-03-2021-00-00-#{dossier.attestation.pdf.id % 10000}.pdf",
+            "procedure-#{procedure.id}/dossier-#{dossier.id}/export-#{dossier.id}-05-03-2021-00-00-#{dossier.id}.pdf"
+          ]
+          expect(files.map(&:filename)).to match_array(structure)
+        end
+        expect(archive.file.attached?).to be_truthy
+      end
+
+      context 'with a missing file' do
+        let(:pj) do
+          PiecesJustificativesService::FakeAttachment.new(
+            file: StringIO.new('coucou'),
+            filename: "export-dossier.pdf",
+            name: 'pdf_export_for_instructeur',
+            id: 1,
+            created_at: Time.zone.now
+          )
+        end
+
+        let(:bad_pj) do
+          PiecesJustificativesService::FakeAttachment.new(
+            file: nil,
+            filename: "cni.png",
+            name: 'cni.png',
+            id: 2,
+            created_at: Time.zone.now
+          )
+        end
+
+        let(:documents) { [pj, bad_pj] }
+        before do
+          allow(PiecesJustificativesService).to receive(:liste_documents).and_return(documents)
+        end
+
+        it 'collect files without raising exception' do
+          expect { service.collect_files_archive(archive, instructeur) }.not_to raise_exception
+        end
+
+        it 'add bug report to archive' do
+          service.collect_files_archive(archive, instructeur)
+
+          archive.file.open do |f|
+            files = ZipTricks::FileReader.read_zip_structure(io: f)
+            structure = [
+              "procedure-#{procedure.id}/",
+              "procedure-#{procedure.id}/dossier-#{dossier.id}/",
+              "procedure-#{procedure.id}/dossier-#{dossier.id}/export-dossier-05-03-2020-00-00-1.pdf",
+              "procedure-#{procedure.id}/dossier-#{dossier.id}/pieces_justificatives/",
+              "procedure-#{procedure.id}/dossier-#{dossier.id}/export-#{dossier.id}-05-03-2021-00-00-#{dossier.id}.pdf",
+              "procedure-#{procedure.id}/LISEZMOI.txt"
+            ]
+            expect(files.map(&:filename)).to match_array(structure)
+            expect(extract(f, files.last)).to match(/Impossible de .* .*cni.*png/)
+          end
+        end
+      end
+    end
+
+    context 'for all months' do
+      let(:archive) { create(:archive, time_span_type: 'everything', status: 'pending') }
+      let(:mailer) { double('mailer', deliver_later: true) }
+
+      it 'collect files' do
+        expect(InstructeurMailer).to receive(:send_archive).and_return(mailer)
+
+        service.collect_files_archive(archive, instructeur)
+
+        archive = Archive.last
+        archive.file.open do |f|
+          files = ZipTricks::FileReader.read_zip_structure(io: f)
+          structure = [
+            "procedure-#{procedure.id}/",
+            "procedure-#{procedure.id}/dossier-#{dossier.id}/",
+            "procedure-#{procedure.id}/dossier-#{dossier.id}/pieces_justificatives/",
+            "procedure-#{procedure.id}/dossier-#{dossier.id}/pieces_justificatives/attestation-dossier--05-03-2020-00-00-#{dossier.attestation.pdf.id % 10000}.pdf",
+            "procedure-#{procedure.id}/dossier-#{dossier.id}/export-#{dossier.id}-05-03-2020-00-00-#{dossier.id}.pdf",
+            "procedure-#{procedure.id}/dossier-#{dossier_2020.id}/",
+            "procedure-#{procedure.id}/dossier-#{dossier_2020.id}/export-#{dossier_2020.id}-05-03-2020-00-00-#{dossier_2020.id}.pdf",
+            "procedure-#{procedure.id}/dossier-#{dossier_2020.id}/pieces_justificatives/",
+            "procedure-#{procedure.id}/dossier-#{dossier_2020.id}/pieces_justificatives/attestation-dossier--05-03-2020-00-00-#{dossier_2020.attestation.pdf.id % 10000}.pdf"
+          ]
+          expect(files.map(&:filename)).to match_array(structure)
+        end
+        expect(archive.file.attached?).to be_truthy
+      end
+    end
+  end
+
   private
 
   def create_dossier_for_month(year, month)